DigiDial Console - 16CH

DigiDial Console – 16CH

Streamline Your Measurement Process

  • Easy Connectivity
  • Versatile Transfer
  • Durable Design

The DigiDial Console is an industrial-grade, fully automated dimensional inspection system built around Mitutoyo Digimatic Dials. It captures real-time measurements, performs tolerance comparison, makes OK/Fail decisions, punches OK parts, logs results to SD card, and simplifies operator effort. Optional IoTLink module outputs data via RS485 Modbus RTU for seamless IoT integration.

DigiDial Console is a purpose-built automated inspection system designed to measure casted or machined part dimensions using up to 16 – Mitutoyo Digimatic Dials with 2-digit precision. It eliminates manual judgment, ensures consistent accuracy, and simplifies the entire operator workflow. Equipped with a 15-inch capacitive touch display, the DigiDial Console captures real-time readings from Digimatic Dials, compares them against predefined tolerance limits, and automatically determines Pass or Fail. It eliminates manual error, ensures consistency, and drastically reduces operator workload — all while storing every detail for inspection analysis.

Features

      • Supports 16 Mitutoyo Digimatic Dials
        High-precision dimensional checks with 2-digit resolution.

      • 15″ Capacitive Touch TFT Display
        Real-time dial readings and intuitive UI for easy access to controls.

      • Fully Automated Measurement Cycle
        Operator presses green buttons → Plate moves down → Measurements taken → Tolerance checked → OK/Fail decided → Plate resets.

      • Auto Punching System
        Automatically punches OK parts; skips failed ones.

      • Status Tower Indicator
        Shows Running, Pass, or Fail status at a glance.

      • High-Speed SD Card Logging
        Stores date, time, dial values, min/max tolerances, and final result for every part.

      • Password-Protected Settings
        Secure access to tolerance configuration, dial management, and system feature controls.

      • Control Center
        Enables/disables: part detection, status tower, curtain safety, Auto/Manual mode.

      • Manual Mode (Mastering)
        Allows initial zeroing of each dial using a reference piece before switching to Auto Mode.

Benefits

  • Removes manual errors from the inspection process

  • Ensures accurate and traceable dimensional measurements

  • Reduces operator workload with full automation

  • Offers complete customization and control over inspection logic

  • Uses Mitutoyo Digimatic Dials for high-precision measurement

  • Automatically compares values with pre-saved tolerance limits for instant OK/Fail decisions

  • Simplifies operator workflow to just loading, pressing, and sorting

  • Password-protected settings restrict access to authorized personnel only

Optional Add-on

  • Optional Add-on : DigiDial Console IoTLink

  • Fetches real-time dial values with timestamp and overall Pass/Fail status from the DigiDial Console

  • Outputs data via RS485 Modbus RTU using predefined register mapping — plug-and-play, no configuration needed

  • Compatible with Modbus-based IoT gateways for seamless integration

  • Compact, industrial-grade design with noise-resistant RS485 communication

  • Includes 8-meter shielded twisted pair (STP) cable for easy and reliable installation

Warranty

Cable comes with a one-year limited warranty from the date of purchase. This warranty covers defects in materials and workmanship under normal use.

What Is Covered:

  • Manufacturing defects
  • Hardware malfunctions

What Is Not Covered:

  • Damage resulting from misuse, abuse, or accidents
  • Unauthorized modifications or repairs
  • Normal wear and tear

How to Make a Warranty Claim:

  1. Proof of Purchase: Retain your original receipt or proof of purchase.
  2. Contact Customer Support: Reach out to our support team via (support@twinbot.in)
  3. Provide Details: Describe the issue and provide any relevant information.
  4. Follow Instructions: Our team will guide you through the warranty claim process.

Note:

  • This warranty is valid only for products purchased directly from us or through our authorized retailers.
  • Warranty claims are subject to verification of the defect.
  • We reserve the right to repair, replace, or refund the product at our discretion.

Additional Information

  • Country of Manufacture: India
  • Developed & Sold By: Twinbot Innovations
  • Intended Use: Connecting measuring devices to PCs for data processing and logging.

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